Stop Unplanned Downtime. Extend Equipment Life.

The initial assessment carries no charge. Programs beyond that scale with asset count and route frequency. A 200-asset plant on monthly vibration and oil rounds typically runs $4,000 to $8,000 per month, with the deeper diagnostics (motor current signature analysis, infrared thermography, airborne ultrasound) priced per visit. Most clients see payback inside 90 to 180 days through avoided downtime alone. A single prevented failure on a critical asset usually covers six months of program cost.

Faster than most people expect. Inside the first 60 days a typical program catches its first significant developing fault — a bearing trending toward failure, a misalignment that has been quietly chewing up seal life, an undersized motor running into thermal limits. Inside 90 days you see the first prevented unplanned shutdown. Sustained metric improvement (downtime down 25%+, PM compliance up, planner-to-craft ratio normalized) shows up at 6 to 9 months.

Heavy users: oil and gas, power generation, chemical processing, metals and steel, pulp and paper, mining, food and beverage, pharmaceutical. The common thread is high downtime cost — $5,000 per hour and up — combined with rotating equipment that runs continuously. Manufacturing, distribution centers, and water/wastewater plants are growing user bases as compliance pressure (FSMA, NERC, EPA) makes unplanned shutdowns more expensive to recover from.

Supplement. Plant maintenance teams know their equipment, their plant culture, and their production schedule. We bring vibration analysts, lubrication specialists, and reliability engineers that most plants can not justify hiring full-time, plus the cross-plant pattern recognition that comes from working hundreds of similar assets. The hand-off model: we run the diagnostics and bring findings; your craft schedules and executes the work. Some clients eventually build internal predictive teams and we transition to a quarterly audit role.